AI Visual Inspection for Modern Manufacturing

Detect Defects at 5μm Precision

Replace manual inspection with AI-powered vision systems. 99.95% detection rate. 24/7 stable operation. Full production line integration.

99.95%
Detection Rate
5μm
Min Defect Size
4–5 wks
Delivery Time

The Problem We Solve

Traditional manual inspection is holding manufacturers back

Pain PointOur Solution
Low efficiency, high miss rate in manual inspection
AI vision detects automatically, 24/7 stable operation
Complex defect types, hard to detect with traditional equipment
Multi-algorithm fusion, detects defects as small as 5μm
New products with few samples, long modeling cycle
Few-shot learning, rapid modeling with just a few samples
Data silos, no traceability
Full MES/ERP integration, real-time data sync
Manual handling still required after inspection
Hardware-software integrated solution, deeply integrated with automation lines

Core Technology

Industry-leading precision and reliability

99.95%
Detection Rate
≥99.5% in standard scenarios
≤0.03%
False Positive Rate
5μm
Min Defect Size
Scratches, spots, pits, burrs
0.005mm
Dimensional Accuracy

Technical Architecture

Deep learning object detection + unsupervised/semi-supervised anomaly detection fusion. Covers transparent materials, precision parts, packaging, cables, dimensional measurement, and more. Area scan / line scan / microscope cameras fully covered. Multiple lighting solutions adapted to each scenario. Supports 3D sensors and robotic arm integration for turnkey delivery.

Deep LearningAnomaly DetectionArea ScanLine ScanMicroscope Camera3D SensorRobotic IntegrationMES/ERP

Industries & Case Studies

Proven results across manufacturing sectors

IndustryScenarioKey Result
Consumer ElectronicsUTG ultra-thin glass covers99.85% detection, 5μm scratch recognition, 2x throughput
Precision ManufacturingHinge precision parts (16 stations)10s/piece, 15+ defect types, includes 3D depth measurement
ElectronicsPCB board vision inspectionBarcode + positioning + micro-defect in one system, ±0.5mm accuracy
Display PanelsLCD module AOI + full-line automation6-side full inspection + auto film/bagging, fully replaces manual
Display PanelsODF large-format LCD glass3300×3000mm full-width inspection, 0.2mm precision
Apple Supply ChainPhone component dimensional inspection0.005mm measurement accuracy, real-time traceable output
Pharma PackagingBlister pack inspection99.9% detection, 180 punches/min full speed, 12 defect types

Delivery Capability

End-to-end from evaluation to ongoing maintenance

Delivery Formats

  • Hardware + software integrated (primary)
  • Software license only
  • Offline operation supported

Delivery Timeline

Standard scenarios (3C / pharma / packaging)4–5 weeks
Custom (special conditions / custom hardware)8–14 weeks

Full Lifecycle Service

Evaluation
Design
Deployment
Training
Go-live
O&M
Iteration

7×24 hour response · Regular system upgrades · Performance optimization

Vietnam: A Golden Opportunity

Southeast Asia's fastest-growing electronics manufacturing hub

Vietnam is emerging as the most important electronics manufacturing base in Southeast Asia. A large number of Chinese manufacturers are setting up factories or expanding production lines in Vietnam — Luxshare, GoerTek, and multiple Apple and Samsung suppliers all have new line investment plans, with concentrated demand for inspection equipment at a peak.

We are actively deploying in Vietnam
1

Favorable government policies: tax incentives, land support

2

Major suppliers actively expanding: Luxshare, GoerTek, Apple/Samsung supply chain

3

Local partner network established, customer channels in place

4

Team fully ready to enter the market

Get In Touch

Let's talk about your inspection needs

WeChat
precivision_ai

We typically respond within 24 hours